Air humidification technologies
In practice, various systems and technologies are used to ensure adequate humidity: nozzle atomisers, steam humidifiers, ultrasonic atomisers and evaporators are commonly employed principles that are used in both centralised humidification and in-room air humidification. Condair specialises in direct air humidification and primarily uses nozzle systems incorporating high-pressure and compressed air technology. The various systems differ in terms of energy consumption, maintenance requirements and humidification capacity.
Technology Comparison
1. Nozzle-based air humidification
In nozzle-based air humidification, a distinction is made between high-pressure and compressed-air nozzle atomisers.
- High-pressure nozzles
In high-pressure nozzle-based air humidification, water is pressurised to a high pressure (85 bar) by a high-pressure pump. The water is transported directly to the humidifiers via high-pressure hoses (single-fluid process). It is then atomised into a micro-fine mist via special high-pressure nozzles, virtually silently. High-pressure nozzle atomisers also consist of a control unit and require the use of a water treatment system.
Microfine atomisation
High humidification capacity possible
Low energy consumption
- Compressed air nozzles
In these nozzle systems, the water is atomised using compressed air (compressor). Compressed air and water are fed into the humidifiers separately (two-component process). This technology, which has been tried and tested over many years, is particularly cost-effective for smaller production areas (up to approx. 4,000 m³) and is suitable for applications with lower requirements regarding droplet size and operating noise.
Robust technology
Easy installation
Easy expansion
2. Steam humidifiers
Evaporators produce steam in a heat-resistant plastic or stainless steel cylinder, in which the humidifier water is heated to 100 °C. Steam humidifiers are divided into three types: electrode, resistance and gas evaporators. Heating in the commonly used electrode and resistance evaporators is achieved using electrical energy, which is why the power consumption is quite high.
Rating: Steam humidifiers operate quietly but have high energy consumption. The service life of the steam cylinders is limited due to limescale build-up.
3. Ultrasonic humidifiers
In ultrasonic humidification, the water is excited into high-frequency vibrations by piezoelectric oscillating elements, causing water aerosols to emerge from the water surface in the form of a cold mist. The resulting aerosol is carried into the room air by a stream of air.
Review: The advantages of ultrasonic humidifiers are their low energy consumption and their silent, drip-free operation. The service life of the ultrasonic transducers is limited, so provision must be made for replacement parts. Fully demineralised water is required for operation.
4. Evaporative humidifiers
In evaporative humidifiers, the water is distributed evenly over a wicking pad, or the wicking pad becomes saturated to create a large surface area for the evaporation process. A fan draws the room air through the wicking pad. The humidification process takes place through evaporation on the surface of the contact medium. Fixed units are connected to the mains water supply. The contact medium can be stationary or rotating.
Rating: Evaporative humidifiers have a low power consumption. To prevent limescale deposits and the formation of a biofilm, cleaning and maintenance must be carried out regularly. The water should be changed daily.
When comparing different humidification systems, it is important to evaluate operating costs, technical performance, maintenance requirements and long-term reliability. Systems with integrated water treatment, a sustainable maintenance concept and independently verified hygienic design offer significant advantages in terms of operational safety, efficiency and lifecycle costs.
Recognised hygiene certifications and compliance with international hygiene standards provide valuable guidance when selecting the right humidification system. Choosing a solution that has been independently assessed for hygienic operation helps ensure reliable performance, simplified maintenance, energy-efficient operation and compliance with stringent hygiene requirements.

Information package: In-room humidification
Always the right fit – find out more here!In-room humidifiers are used specifically where humidity is required. Suitable for every application and room size, ideal for retrofitting, energy-efficient and easy to maintain.
Request your free information package here and get a free thermo-hygrometer to measure your humidity!
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